Precision Tooling Design and Manufacturing Services
About Ocean Century Mold Division
Established: 2000
One-stop solutions: Product design → Mold development → Prototype sampling → Mass production
Specialization: Development and manufacturing of injection molds/sheet metal stamping tools
- English-speaking project teams
- CAE simulation capabilities
- 500,000-cycle mold lifespan assurance
Custom Your Mold&Die
Core Technologies
Equipment Inventory
CNC Machining Centers
10 CNC machines including one five-axis,
max table size up to 5000*2500 mm.
Wire-cutting EDM
Full configuration (Fast/Medium/Slow wire)
Hydraulic Presses
800T/500T capacities
Stamping presses
1600T/1000T/630T/250T capacities
Engineering Team Strengths
- 8 project engineers: Average 9+ years of experience;
- 3 English communication specialists: international client service capabilities;
- 8 CAE simulation engineers: Autoform/Danyform platform expertise;
- 30-member technical support team: Average 4+ years of hands-on experience;
Why Tooling Design Matters
Molds are the heart of production—quality upfront is the foundation of long-term profitability. Superior tooling design minimizes flash and sink marks, improves material efficiency by 15%, and extends mold life over 30%.
Low-Cost Molds
Short lifespan
(50k–100k cycles)
Frequent downtime for repairs
High product dimensional variation
Hidden costs (rework/scrap)
High-Precision Molds
Extended lifespan
(300k–500k cycles)
50%+ improvement in production stability
Product pass rate >99.5%
20%-30% reduction in total costs
Quality Assurance System
- Inspection Equipment: CMM (2000×1000mm) / Blue - light Scanner (GOM GMBH)
- Certification System: ISO 9001:2015 / IATF 16949 (if applicable)
- Process Control: First - article Inspection / SPC Statistics / Regular Equipment Calibration
- Personnel Qualifications: ASME - certified Engineers / Regular Skills Training
Learn more about our quality control!
Mold Process Review Requirements
If you need us to provide tooling design and manufacturing services, please provide us with the following info as much as possible, it will help us to quote you faster and better:
- Product drawings and sample parts.
- Product application domain (e.g., home appliances, automotive, electronics).
- Annual production volume or batch quantity.
- Geographical location where the mold will be used.
- Any special requirements (e.g., material certifications, surface finishes)?
- Is this a new product or an existing mature design?
Mold Development Process
Ⅰ: Requirement Analysis:Design Review / DFM Report
Ⅱ: 3D Modeling:UG NX / SolidWorks
Ⅲ: CAE Simulation: Flow / Cooling / Structural Analysis
Ⅳ: Precision Machining: 5-axis CNC Machining
Ⅴ: Mold Testing & Validation: T0-T2 Testing Protocol
Ⅵ: Mass Production Support: Mold Maintenance & Service Plans
Best Practices & What We Consider
- Material Compatibility: Ensure the selected resin (e.g., thermoplastics, thermosets ) aligns with the mold’s thermal stability and processing parameters.
- Mold Design Optimization: Use simulation tools to validate gate placement, cooling channels, and ejection systems .
- Cost Efficiency: Balance precision requirements with cavity count and tool steel selection .
- Regulatory Compliance: Address regional standards (e.g., RoHS, automotive certifications) if applicable.
"Submit your requirements for a mold DFM analysis"
Get more services:
Sheet Metal Fabrication Service→
Plastic Injection Molding Service→
CNC Machining Service→
Welding Service→
Surface Treatment Service→
Assembly Service→
Get ODM/OEM Solutions→
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