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Precision Plastic Injection Mold Fabrication

Mold and Die
December 22, 2025
Category Connection: Mold And Die
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Tags:
#Plastic Molding Manufacturing #Plastic Injection Molded Parts #Precision Injection Mould
Brief: Watch this overview to discover why many professionals pay attention to this approach. In this video, we showcase the complete fabrication process for precision rapid plastic injection molds, from initial feasibility studies using advanced simulation software to final mass production with our integrated tooling and testing capabilities. You'll see how our single-stage process, supported by 5-axis CNC and EDM machining, ensures high-quality mold production for your projects.
Related Product Features:
  • Integrated single-stage production workflow from feasibility studies to mass production.
  • Utilizes 1600T-class presses and 800T hydraulic presses for robust mold fabrication.
  • Advanced 5-axis CNC and wire EDM machining for high-precision mold components.
  • Comprehensive metrology support with on-site CMM inspection and surface testing.
  • Structured custom workflow including 3D modeling, CAE simulation, and tooling phases.
  • Thorough testing with T0 samples and thickness mapping reports for quality assurance.
  • Expert technical support for material selection and die structure optimization.
  • Full compliance documentation for PPAP and material traceability requirements.
FAQs:
  • What is the typical workflow for a precision rapid plastic injection mold project?
    Our workflow includes six phases: feasibility study with blank development, 3D modeling and strip layout validation, CAE simulation for formability, precision tooling with CNC-hardened cores, testing with T0 samples and reports, and final mass production in our bulk stamping workshop.
  • What technical capabilities support your mold fabrication process?
    We utilize 1600T-class presses, 5-axis CNC machining, wire EDM, and on-site CMM metrology for inspection. Our team includes 8 CAE engineers and 30 technicians to ensure physics-based validation and high precision throughout production.
  • How do you ensure quality and reduce risks in mass production?
    We conduct rigorous T0-T2 testing phases, which help guarantee defect rates of less than 0.1% in mass production. Additionally, we provide full compliance documentation for PPAP and maintain material traceability to ensure consistent quality.
  • Do you offer support for material selection and cost analysis?
    Yes, we provide material selection guidance for metal grades and thickness, along with cost-efficiency analysis comparing tool steel options against production volume to help optimize your project's budget and performance.
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