Qingdao, December 22

Demonstrating its commitment to precision and quality from the earliest stages of production, Ocean Century (Qingdao) Industrial Co., Ltd., specialists in injection moulding, recently ran a training programme on standardised printing procedures for prototype components. Held within the Plastic Department, this practical session aimed to enhance efficiency and first-pass yield, ensuring flawless quality handover for new product introductions (NPI).

In a rapidly evolving market where product iteration is swift, the capacity to deliver high-quality prototypes is paramount for a seamless transition to mass production. The training focused on systematising the screen printing process for prototype parts, establishing a clear, repeatable framework that aligns with the company's rigorous quality management principles.

The session was structured around a standardised, three-stage workflow: Preparation, Precision Operation and Inspection and Delivery. This framework ensures that every step is traceable and compliant, replacing ad hoc methods with a controlled, reliable process.

Key training highlights included:

• Compliant preparation: Emphasising the mandatory 'three confirmations, one material readiness' protocol before any operation begins. This involves confirming technical drawings and process requirements, verifying that tooling (screens and fixtures) meets specifications and ensuring that all materials are verified and complete.
• Standardised operation: Using the example of an inner panel for an air conditioner, trainers guided staff through the entire prototype creation process. This practical exercise simulated a formal 'first article inspection' procedure, ensuring that the finished prototype could serve as the authorised standard for subsequent mass production.
• Building Quality Habits: The training shifted from pure theory to a 'process-standard case study + hands-on practice' model. This approach deepens understanding of how quality system requirements translate directly into daily tasks, with the aim of making 'working by the standard' second nature for every operator.

“Ultimately, our goal is to make precision and compliance second nature in our workflow,' said a departmental lead. 'This training reinforces our philosophy of "Continuous Improvement and the Pursuit of Excellence". By strengthening foundational processes such as prototype development, we can become a more reliable and responsive manufacturing partner for our clients.”

This initiative forms part of Ocean Century's ongoing investment in skill development and process optimisation. It reinforces the company's commitment to establishing a robust quality foundation for each new product, enabling faster time-to-market and consistent quality performance for its injection moulding and fabrication services.